External Protection of Pipeline Joints 
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Industry Problem:
Product transmission (oil, gas, fire water, etc.) pipeline segments are connected by flanges and welded joints of varying sizes, designs and materials. These connection points often quickly corrode under aggressive industrial environments (H2S pitting, SO2 pitting, etc.) and harsh operating conditions, thereby causing operational and safety problems that can cost companies millions of dollars annually. Offshore oil platforms, refineries, process chemical facilities, and water treatment plants have thousands of flanges and commonly face this costly problem.
Crevice corrosion and weakened welds can lead to product leakage, while frozen fasteners will require time consuming maintenance:



Our Solution:
For over 30 years Zerust® vapor corrosion inhibiting products have successfully protected metal substrates across numerous industries. Zerust® Flange Savers™ are specially designed covers that have been impregnated with proprietary Zerust® inhibitor formulations that provide superlative corrosion protection for flanges, valves, and welded joints. Zerust® Flange Savers™ are available in various sizes to accommodate different pipe diameters, pressure ratings and international standards for pipeline valves and flanges.
Order Specifications:
| Ordering Speficications for Zerust® Flange Savers™ | ||
| Zerust® Part Number | Compatible Flange Size | Quantity/Box |
| Pipe-to-Pipe (PTP) 150 PSI Configuration | ||
| 875-F-00001 | 2" | 40 |
| 875-F-00003 | 4" | 40 |
| 875-F-00005 | 6" | 30 |
| 875-F-00010 | 8" | 25 |
| 875-F-00012 | 10" | 40 |
| 875-F-00014 | 12" | 40 |
| 875-F-00016 | 16" | 30 |
| 875-F-00017 | 18" | 25 |
| 875-F-00018 | 20" | 20 |
| Pipe-to-Pipe (PTP) 300 PSI Configuration | ||
| 875-F-00002 | 2" | 40 |
| 875-F-00004 | 4" | 40 |
| 875-F-00006 | 6" | 30 |
| 875-F-00011 | 8" | 25 |
| 875-F-00013 | 10" | 40 |
| 875-F-00015 | 12" | 40 |
| Flanged-Gate/Globe Valve (PVF) 150 PSI Configuration | ||
| 878-F-00001 | 2" | 50 |
| 878-F-00002 | 4" | 30 |
| 878-F-00003 | 6" | 20 |
Minimum service life 1 year
Minimum order quantity is one (1) box
Packaged as kits; including the necessary installation accessories
Please inquire about additional sizes
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Flange Savers™ - Key Benefits: • Maintenance time is significantly reduced |
Free Multi-Tool Gift! |
*Individual client results may vary